China Standard View Larger Imageadd to Comparesharecustom CNC Plastic Gear Parts Injection Molding Nylon Plastic Gears bevel gearbox

Product Description

INJECTION MOLDING EQUIPMENT
ITEM NAME SPECIFICATION QUANTITY(SET)
American Clamyron Horizontal injection molding machine 250T 1
American Clamyron Horizontal injection molding machine 160T 1
ZheJiang Yizhan precision Horizontal injection molding machine 110T 1
Sumitomo Precision Electric Injection Moldig Machine 75T 3
Nissei Precision Electric Injection Moldig Machine 50T 4
Xihu (West Lake) Dis. High Speed Precision Vertical Injection Molding Machine 55T 2
Xihu (West Lake) Dis.g Servo Manipulator   15
Three-in-1 baking material suction machine   8
Constant temperature hopper   10
Color mixing and feeding machine for injection molding   5
TOTAL 12 sets

Product Description
 

Product Type injection molding
Mould material Plastic mould material: P20 steel, 718, 2738, H13, NAK80,  2343, S136
Product Material available ABS, PP, PA, PMMA, PC, PE,  LCP, PA+GF, etc
Product’s size available Minimum: 0.05×0.05×0.05mm
Maximum: 180x180x70mm
Applications CCTV/security camera components,IR-cut/optical transceiver 
Delivery time 20-25 working days,Mass production: 2-3 weeks
Minimum order Small orders can be accepted
Production capacity 20 sets/month
Shipment by Express: DHL, FedEx, UPS, EMS, etc;
by air transport;
by sea transport

 
1.  Professional Manufacturer: All of our Fastener are designed and manufactured according to buyers’ specification and performance.
2.  Quality is guaranteed: Durability testing and critical technical design to enhance lifetime.
3.  Cost effective: Competitive prices with professional factory supply
4.  Perfect solution with rich experiences to solve your problem: Wide range of parts selection.
5.  Customized ideal product: customized services according to the samples and drawings offered.
 

Company Profile

 

ELMAX was established in 2015, the company is located in Building 1, No. 180, Urban-Rural Road, CHINAMFG Town, HangZhou City,
ZheJiang Province of China.  They are 2 factories in Xihu (West Lake) Dis.Guang and ShenZhen manufacturing for ELMAX.

As a one-stop OEM/ODM service provider, CHINAMFG has always been committing to the technology of stamping and plastic injection
molding ;  Focusing on metal stamping,hardware,cnc machining and mass production of stamping parts, Injection-molded CHINAMFG and
Insert-molding components.    The products range is inclusive of hardware stamping parts, metal stamping,  sheet stamping,plastic
injection parts  The main customers of CHINAMFG are domestic CHINAMFG companies and partners comes from all of the world especially
from Europe/America.

With competive price, reasonable price and strength technical support, that cause the featured product of metal plastic parts.

After these years′ development, our company has formed an integrated solutions provider, which contains engineering design,
plastic mould, injection moulding parts etc.

Adhering to the principle of quality first, We will win customer satisfaction and make unremitting efforts to win the satisfaction of customers.

Welcome you to establish long term business relationship with CHINAMFG metal&plastic.inciple of quality first, We will win customer satisfaction and make unremitting efforts to win the satisfaction of customers.

Welcome you to establish long term business relationship with CHINAMFG metal&plastic.

FAQ

 

1: Q: Can you introduce your working process and your advantages?

A: Thanks for your question, first we will ask for your drawing, requirement, QTY and more detailed information to understand
your demand and our engineer can offer the best solution according to these specifications. Sometimes we will offer the structure
improvement program when we find any issue with your design or any suggestion to keep the cost down. Then we can start
mould design and fabrication when the price settles down, and delivery time is approved. About our feature, we would like to
say 100% quality assurance and advantage facilities can give you strong support and our professional service will lead you to
make great progress on this project.

2: Q: Can you ensure your production lead time and stable quality in a long-term relationship?

A: Of course. Except for the Chinese New Year holiday, our shipment is always on schedule since our scientific work arrangements,
strong production competence, and our reliable employee.

Thanks for your attention, why not send us your inquiry now?

 

Warranty: 6 Months
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA
Process Combination Type: Progressive Die
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic gear

How do you choose the right type of plastic material for specific applications?

Choosing the right type of plastic material for specific applications requires careful consideration of various factors. Here’s a detailed explanation of the process:

1. Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as temperature range, chemical exposure, mechanical stress, electrical properties, dimensional stability, and regulatory compliance. This initial assessment will help narrow down the suitable plastic material options.

2. Research Plastic Material Properties: Conduct thorough research on different types of plastic materials and their properties. Consider factors such as mechanical strength, thermal stability, chemical resistance, electrical conductivity, impact resistance, UV stability, and food safety approvals. Plastic material datasheets and technical resources from manufacturers can provide valuable information.

3. Evaluate Material Compatibility: Assess the compatibility of the plastic material with the surrounding environment and other components in the system. Consider the potential for chemical reactions, galvanic corrosion, thermal expansion, and any specific requirements for mating surfaces or interfaces. Ensure the selected material is compatible with the intended operating conditions.

4. Consider Manufacturing Process: Evaluate the manufacturing process involved in producing the desired component or product. Different plastic materials may have specific requirements or limitations for processes such as injection molding, extrusion, blow molding, or machining. Ensure the chosen material is compatible with the selected manufacturing method and can meet the desired quality and production efficiency.

5. Assess Cost and Availability: Consider the cost and availability of the plastic material. Some specialty or high-performance plastics may be more expensive or have limited availability compared to more common materials. Evaluate the cost-effectiveness and feasibility of using the selected material within the project’s budget and timeline.

6. Consult with Material Experts: If necessary, consult with material experts, engineers, or suppliers who have expertise in plastic materials. They can provide valuable insights and recommendations based on their experience and knowledge of specific applications. Their input can help ensure the optimal material selection for the intended use.

7. Perform Prototype and Testing: Before finalizing the material selection, it’s advisable to produce prototypes or conduct testing using the chosen plastic material. This allows for verification of the material’s performance, dimensional accuracy, strength, durability, and other critical factors. Iterative testing and evaluation can help refine the material selection process if needed.

By following these steps and considering the application requirements, material properties, compatibility, manufacturing process, cost, and expert advice, it’s possible to choose the most appropriate plastic material for specific applications. Proper material selection is crucial for ensuring optimal performance, longevity, and safety in various industries and products.

plastic gear

How do you prevent premature wear and degradation in plastic gears?

Preventing premature wear and degradation in plastic gears requires implementing various measures and considerations. Here’s a detailed explanation of how to achieve this:

1. Material Selection: Choose a plastic material with suitable properties for the specific application. Consider factors such as strength, stiffness, wear resistance, and compatibility with operating conditions. Opt for materials that have good resistance to wear, fatigue, and environmental factors to minimize premature degradation.

2. Gear Design: Pay attention to the design of the plastic gears to minimize wear and degradation. Optimize the tooth profile, gear geometry, and load distribution to reduce stress concentrations and ensure even load sharing among the teeth. Incorporate features such as fillets, reinforcements, and optimized tooth profiles to enhance the gear’s durability.

3. Lubrication: Proper lubrication is essential to reduce friction, minimize wear, and prevent premature degradation. Choose lubricants that are compatible with the plastic material and the operating conditions. Ensure adequate lubrication by following manufacturer recommendations and implementing proper lubrication techniques such as oil bath, grease, or dry lubrication.

4. Operating Conditions: Consider the operating conditions and make adjustments to prevent premature wear and degradation. Control operating temperatures within the recommended range for the plastic material to avoid thermal degradation. Avoid excessive speeds or loads that can lead to increased friction and wear. Minimize exposure to harsh chemicals, UV radiation, or abrasive particles that can degrade the plastic material.

5. Maintenance: Implement regular maintenance practices to prevent premature wear and degradation. Conduct periodic inspections to identify signs of wear or damage. Replace worn or damaged gears promptly to prevent further degradation. Follow recommended maintenance schedules for lubrication, cleaning, and any other specific requirements for the plastic gears.

6. Proper Installation: Ensure that plastic gears are installed correctly to minimize wear and degradation. Follow manufacturer guidelines and recommendations for installation procedures, such as proper alignment, torque values, and fastening techniques. Improper installation can lead to misalignment, increased stress concentrations, and accelerated wear.

7. Optimized Load Distribution: Design the gear system to ensure even load distribution across the gear teeth. Consider factors such as tooth profile, tooth width, and the number of teeth to optimize load sharing. Uneven load distribution can lead to localized wear and premature degradation of specific gear teeth.

8. Environmental Protection: Protect plastic gears from harsh environmental conditions that can accelerate wear and degradation. Implement measures such as sealing mechanisms, coatings, or encapsulation to shield the gears from exposure to chemicals, moisture, UV radiation, or abrasive particles.

9. Quality Manufacturing: Ensure high-quality manufacturing processes to minimize defects and inconsistencies that can compromise the durability of plastic gears. Use reputable suppliers and manufacturers that adhere to strict quality control measures. Conduct thorough inspections and testing to verify the quality of the gears before installation.

By considering these preventive measures, such as material selection, gear design, lubrication, operating conditions, maintenance, proper installation, load distribution optimization, environmental protection, and quality manufacturing, it’s possible to minimize premature wear and degradation in plastic gears, ensuring their longevity and performance.

plastic gear

Are there different types of plastic materials used for making gears?

Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:

  • Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
  • Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
  • Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
  • Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
  • Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
  • Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.

These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.

China Standard View Larger Imageadd to Comparesharecustom CNC Plastic Gear Parts Injection Molding Nylon Plastic Gears bevel gearboxChina Standard View Larger Imageadd to Comparesharecustom CNC Plastic Gear Parts Injection Molding Nylon Plastic Gears bevel gearbox
editor by CX 2023-10-16