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Manufacturer Custom Plastic Rack and Pinion Gears
Introduction:
The Manufacturer Custom Plastic Rack and Pinion Gears are widely used in machinery applications. They have a hardened tooth surface for increased hardness and durability. These gears are designed as internal gears and are manufactured using the hobbing method. The toothed portion shape is a spur gear, and they can be made using materials like steel and nylon.
Product Description:
– Products: Gear rack
– Precision grade: DIN5, DIN6, DIN7, DIN8, DIN10
– Material: C45 steel, 304SS, 316SS, 40CrMo, nylon, POM
– Heat treatment: High frequency, Quenching/Carburization, Teeth hardened
– Surface treatment: Zinc-plated, Nickle-plated, Chrome-plated, Black oxide or as needed
– Application Machine: Precision cutting machines, Lathes machine, Milling machines, Grinders machine, Automated mechanical systems, Automated warehousing systems.
– Produce Machine: CNC engine lathe, CNC milling machine, CNC drilling machine, CNC grinding machine, CNC cutting machines, Machining center
– Workstyle: Execution is more preferred than empty talk.
Stock Gear Rack Type Specification and Color:
– Helical gear rack: M1 15*15*1000mm (White), M1.5 19*19*1000mm (White), M2 24*24*1000mm (White), M3 29*29*1000mm (White), M4 39x39x1000mm (White)
– Spur gear rack: M1 15*15*1000mm (Black)
Rack Assembly:
To assemble connected racks more smoothly, each end of a standard rack is designed to add half a tooth, making it convenient to connect the next rack. Tooth gauge is used to control the pitch position accurately. Helical racks can be accurately connected using opposite tooth gauge. The recommended assembly process is as follows:
1. Lock bores on the sides of the rack first, following the sequence of the foundation.
2. Assemble the tooth gauge to ensure accurate and complete pitch position assembly.
3. Finally, lock the position pins on both sides of the rack to complete the assembly.
Test:
The precision and hardness of the gear rack and pinion are tested using a Coordinate Measuring Machine.
Packaging & Shipping:
For small quantities, we use carton boxes, while for larger quantities, we use wooden cases.
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