China Wholesaler Plastic Gear OEM Injection Molded Mc Nylon Bevel Gear Air Compressor for Car
Product Description
This plastic gear OEM injection molded bevel gear is made from Nylon PA6 Sheets & Rods, using 100% virgin raw material. It is manufactured by HangZhou Engineering Plastics Industries (Group) Company, known for producing high-performance engineering plastics. The gear exhibits exceptional toughness, even at low temperatures, and is highly resistant to mechanical shock and abrasion. Additionally, it has excellent insulation and chemical properties, making it a versatile material for various mechanical structures and spare parts.
Advantages:
- Good tensile strength
- High impact and notching impact strength
- High heat deflection temperature
- High strength and stiffness
- Good glide and limp home characteristics
- Good chemical stability against organic solvents and fuels
- Resistant to thermal aging (applicable temperature between -50°C and 110°C)
- Size alteration by humidity absorption must be considered
Application:
- Nylon PA6 products produced by HangZhou Engineering Plastics Industries (Group) Company are widely used as wear parts in mechanical equipment, or as quick-wear parts instead of copper and alloy.
- Common applications include shaft sleeves, bearing bushes, linings, gear components, worm gears, roller copper guide rails, piston rings, seal rings, slide blocks, spheric bowls, impellers, blades, cams, nuts, valve plates, pipes, stuffing boxes, racks, belt pulleys, pump rotors, and more.
Main Properties of Nylon
| Property | Item No. | Unit | MC Nylon (Natural) | Oil Nylon+Carbon (Black) | Oil Nylon (Green) | MC901 (Blue) | MC Nylon+MSO2 (Light black) | |
| Mechanical Properties | 1 | Density | g/cm3 | 1.15 | 1.15 | 1.135 | 1.15 | 1.16 |
| 2 | Water absorption (23ºC in air) | % | 1.8-2.0 | 1.8-2.0 | 2 | 2.3 | 2.4 | |
| 3 | Tensile strength | MPa | 89 | 75.3 | 70 | 81 | 78 | |
| 4 | Tensile strain at break | % | 29 | 22.7 | 25 | 35 | 25 | |
| 5 | Compressive stress (at 2% nominal strain) | MPa | 51 | 51 | 43 | 47 | 49 | |
| 6 | Charpy impact strength (unnotched) | KJ/m2 | No break | No break | ≥50 | No break | No break | |
| 7 | Charpy impact strength (notched) | KJ/m2 | ≥5.7 | ≥6.4 | 4 | 3.5 | 3.5 | |
| 8 | Tensile modulus of elasticity | MPa | 3190 | 3130 | 3000 | 3200 | 3300 | |
| 9 | Ball indentation hardness | N/mm2 | 164 | 150 | 145 | 160 | 160 | |
| 10 | Rockwell hardness | – | M88 | M87 | M82 | M85 | M84 | |
Our company specializes in supplying various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We strive to provide high-quality products, competitive prices, and excellent customer service. We welcome customization based on drawings and samples.
Frequently Asked Questions (FAQs)
- Q: What are the advantages of using Nylon PA6 Sheets & Rods?
- Q: How can Nylon PA6 products be used in mechanical equipment?
- Q: What is the temperature range for Nylon PA6 products?
- Q: Are Nylon PA6 products resistant to aging?
- Q: Can your company customize products based on specific requirements?
A: Nylon PA6 Sheets & Rods offer excellent toughness, high hardness, mechanical shock resistance, and abrasion resistance. They also have good insulation and chemical properties, making them suitable for various applications.
A: Nylon PA6 products can be used as wear parts in mechanical equipment or as quick-wear parts instead of copper and alloy. They are commonly used in shaft sleeves, bearing bushes, linings, gear components, and more.
A: Nylon PA6 products can withstand temperatures between -50°C and 110°C.
A: Yes, Nylon PA6 products are resistant to thermal aging.
A: Yes, we welcome customization based on drawings and samples to meet our customers’ needs.
All content on this page is from the Internet, and is only intended as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks of the content. Our replacement parts can be perfectly adapted to the original spare parts, but if you need to purchase original spare parts, please contact the original factory.
Performance Characteristics of Plastic Gears
Plastic gears have become increasingly popular in recent years because of their unique characteristics. Here are some of the main performance characteristics of plastic gears:
- Low noise: Plastic gears have a much lower noise level than metal gears, which makes them ideal for use in quiet environments.
- Low weight: Plastic gears are much lighter than metal gears, which makes them ideal for applications where weight is a concern.
- High precision: Plastic gears can be manufactured to very precise tolerances, which makes them ideal for use in high-precision applications.
- Chemical resistance: Plastic gears are highly resistant to chemicals, which makes them ideal for use in harsh environments.
- Corrosion resistance: Plastic gears are highly resistant to corrosion, which makes them ideal for use in outdoor environments.
Types and Characteristics of Plastic Gears
There are many different types of plastic gears, each with their own unique characteristics. Here are some of the main types and their characteristics:
- Acetal plastic gears: Acetal plastic gears are highly resistant to chemicals and abrasion, and are ideal for use in applications where high strength and low wear are required.
- Nylon plastic gears: Nylon plastic gears are highly resistant to wear and impact, and are ideal for use in applications where high shock resistance is required.
- Polycarbonate plastic gears: Polycarbonate plastic gears are highly resistant to impact and are ideal for use in applications where high shock resistance is required.
- ABS plastic gears: ABS plastic gears are highly resistant to impact and are ideal for use in applications where high shock resistance is required. They are also highly resistant to heat and chemicals.
Advantages of Plastic Gears Made of Different Materials
The advantages of plastic gears made of different materials depend on the specific application. Here are some of the advantages of plastic gears made of different materials:
- Acetal plastic gears: Acetal plastic gears have a high resistance to deformation, which makes them ideal for use in high-stress applications.
- Nylon plastic gears: Nylon plastic gears have a high resistance to wear, which makes them ideal for use in applications where high durability is required.
- Polycarbonate plastic gears: Polycarbonate plastic gears have a high resistance to impact, which makes them ideal for use in applications where high shock resistance is required.
- ABS plastic gears: ABS plastic gears have a high resistance to impact and heat, which makes them ideal for use in applications where high levels of stress and heat are present.
Application of Plastic Gears
Plastic gears have a wide range of applications in various fields. Here are some of the main applications of plastic gears:
- Consumer Electronics: Plastic gears are used in a variety of consumer electronics products, such as cameras, printers, and copiers.
- Automotive Components: Plastic gears are used in a variety of automotive components, such as transmissions, power windows, and power seats.
- Medical Devices: Plastic gears are used in a variety of medical devices, such as prosthetics and surgical instruments.
- Toys: Plastic gears are used in a variety of toys, such as remote-controlled cars and robots.
- Office Equipment: Plastic gears are used in a variety of office equipment, such as shredders and printers.
Future Development Trends and Opportunities of Plastic Gear Products
The future of plastic gear products looks very promising. Here are some of the trends and opportunities that we see in the industry:
- Increased use in robotics: With the growing use of robotics in various industries, plastic gears are becoming more and more important.
- Increased use in the automotive industry: As the automotive industry continues to evolve, plastic gears are becoming more and more important in various components.
- Increased use in medical devices: As medical devices become more advanced, plastic gears are becoming more and more important in various components.
- Increased use in consumer electronics: As consumer electronics products become more advanced, plastic gears are becoming more and more important in various components.
How to Choose a Suitable Plastic Gear
Choosing the right plastic gear for your application is essential for ensuring optimal performance. Here are some of the factors that you should consider when choosing a plastic gear:
- Load Requirements: Consider the load requirements of your application when choosing a plastic gear.
- Gear Ratio: Consider the gear ratio of your application when choosing a plastic gear.
- Material Selection: Consider the material selection of your plastic gear when choosing a plastic gear.
- Efficiency and Backlash: Consider the efficiency and backlash of your plastic gear when choosing a plastic gear.
- Mounting and Space Constraints: Consider the mounting and space constraints of your application when choosing a plastic gear.
Summary
In conclusion, plastic gears are an important part of many different industries. They offer a wide range of benefits, including low noise, low weight, high precision, chemical resistance, and corrosion resistance. There are many different types of plastic gears, each with their own unique characteristics. When choosing a plastic gear, it is important to consider factors such as load requirements, gear ratio, material selection, efficiency and backlash, and mounting and space constraints. As the industry continues to evolve, we expect to see even more opportunities for plastic gear products in the future.
Author: Dream
